Tankmaster Immersion Heater Controller for Industrial and Eco Heating Solutions

What is the Tankmaster Immersion Heater Controller?

The Tankmaster MP Controller by Braude is a high-performance, microprocessor-based control unit engineered for precise management of temperature and liquid levels in tanks containing aggressive or corrosive liquids. Designed for demanding industrial environments, the Tankmaster ensures operational safety, energy efficiency, and long-term reliability.

Our Range of Tankmaster Immersion Heater Controllers

How the Tankmaster Controller Enhances Efficiency

Energy Efficiency & Cost Savings

The Tankmaster MP Controller is engineered not only for precision and durability but also for maximising energy efficiency in industrial heating systems. By intelligently managing heating cycles and responding dynamically to real-time temperature and level data, the Tankmaster significantly reduces unnecessary energy consumption.

Smart Thermostat Functionality

At the heart of the Tankmaster’s efficiency is its advanced thermostat logic, which includes:

  • Programmable Setpoints: Allows users to define precise temperature thresholds, reducing overheating and energy waste.
  • Go/No-Go Bands: Maintains temperature within a narrow, controlled range, minimising energy spikes and fluctuations.
  • Automated Shut-Off: Integrated level sensors prevent heaters from operating when liquid levels are too low, avoiding dry firing and wasted energy.
  • Adaptive Control: The microprocessor continuously monitors tank conditions and adjusts heating output accordingly, ensuring optimal performance with minimal energy input.
  • These features collectively contribute to lower operational costs, extended equipment lifespan, and reduced environmental impact.

Why Choose the Tankmaster for Industrial Settings?

Purpose-Built for Harsh Environments

The Tankmaster combines the functionality of both the Thermaster (temperature control) and Levelmaster (liquid level control) into a single, compact unit. It is ideal for use in chemical processing, metal finishing, and other applications where maintaining stable tank conditions is critical.

Key Features

  • Corrosion-Resistant Construction
    Built with acidproof probes and non-corrodable sensors, the Tankmaster is specifically designed to withstand chemically aggressive environments.
  • IP65-Rated Enclosure
    The moisture-proof, dust-tight housing allows for safe surface mounting near tanks, even in challenging industrial settings.
  • Intelligent Microprocessor Control
    Offers programmable temperature and level settings, with high/low alarms and go/no-go operation bands for enhanced safety and precision.
  • Dual Voltage Compatibility
    Automatically detects and operates on either 240V or 110V, providing flexibility across installations.
  • User-Friendly Interface
    Features a clear digital display for real-time temperature readings and setpoint adjustments.
  • Seamless Integration
    Compatible with Braude’s full range of heating and sensing equipment, including Polaris heaters and HPD probes.

Enhance Your System

Pair the Tankmaster with our energy-efficient heating solutions for optimal performance:

Tankmaster vs. Competitors

The Tankmaster MP Controller offers a range of advanced features that set it apart from standard industrial controllers:

  • Corrosion-Proof Sensors
    Designed with acid-resistant materials, the Tankmaster is ideal for aggressive chemical environments—unlike many standard controllers that degrade over time.
  • Smart Thermostat Logic
    Features advanced temperature control algorithms, including programmable setpoints and go/no-go bands, whereas typical controllers often rely on basic or manual settings.
  • Integrated Temperature & Level Control
    Combines both functions in a single unit, eliminating the need for separate devices and simplifying installation and maintenance.
  • IP65-Rated Enclosure
    Offers superior protection against moisture and dust, making it suitable for harsh industrial conditions—something not always guaranteed by competitors.
  • Optimised for Energy Efficiency
    Actively reduces energy consumption through intelligent heating cycles and automated shut-off features, helping to lower operational costs.
  • Dual Voltage Auto-Sensing (110V/240V)
    Automatically adapts to different power supplies, unlike many controllers that require manual configuration or separate models.
  • Seamless Compatibility with Eco Heating Systems
    Fully compatible with Braude’s immersion heaters and eco-heat systems, ensuring a streamlined and efficient setup.

The Tankmaster stands out as a comprehensive, intelligent, and energy-conscious solution, outperforming conventional controllers in both functionality and long-term cost-effectiveness.

Installation and Maintenance of the Tankmaster Controller

Installation Guide

Pre-Installation Checklist

  • Confirm the power supply is either 110V or 240V (the Tankmaster automatically detects voltage).
  • Ensure compatibility with Braude immersion heaters, HPD probes, or other approved sensors.
  • Mount the controller in a dry, well-ventilated area near the tank, using the IP65-rated enclosure for protection.

Installation Steps

  1. Mount the Controller
    Secure the Tankmaster to a wall or panel using the provided brackets or screws.
  2. Connect Sensors and Probes
    Attach temperature and level probes to the designated ports using waterproof connectors to maintain enclosure integrity.
  3. Wire the Power Supply
    Connect the power leads to the appropriate terminals, ensuring compliance with local electrical regulations.
  4. Configure Settings
    Use the digital interface to set temperature thresholds, level alarms, and go/no-go bands. Perform a dry run to test system functionality before full operation.

Maintenance Tips

To ensure optimal performance and extend the life of your
Tankmaster controller:

  • Inspect and clean probes regularly to prevent buildup and ensure accurate
    readings.
  • Check all cable connections periodically to confirm they are secure and free from corrosion.
  • Adjust temperature and level setpoints as needed to reflect seasonal or process changes.
  • Test alarm functions periodically by simulating high or low conditions.
  • Keep the enclosure clean and free from dust or chemical residue.

Troubleshooting Tips

No Power Display
Check the power supply and inspect the fuse. Replace the fuse if necessary.

Inaccurate Temperature Readings
Clean the temperature probe or replace it if damaged.

Heater Not Activating
Verify that the liquid level is adequate and that the temperature setpoint is
correctly configured.

Unexpected Alarm Activation
Inspect sensors for faults and recalibrate alarm thresholds if needed.

Display Flickering or Unresponsive
Ensure the enclosure is sealed against moisture and check for nearby sources of electrical interference.